2012 kioti injector pump problems.

• 2012 kioti injector pump problems I have replaced fuel filter and fuel pump. He lined the engine TDC, removed the 4 allen head screws holding the pump the in housing and lifted the pump out. Joined Nov 24, 2013 Messages 21 Location Victoria Nov 10, 2022 · With their expertise and guidance, you can restore your Kioti Mechron’s performance and get back to using it safely and effectively. Reactions: IndyIan Oct 19, 2024 / After years of random dieing i finally found the problem with my kioti ck2610 Jun 27, 2024 · I have a Kioti CS2410 which will crank but not fire. He thinks it is a problem with the electrical side of the fuel pump system and has picked the tractor up to check it out. Loosened injector fuel line and got no fuel being pumped out of injector pump. The rod stopped moving and was jammed. Jan 16, 2014 · What's your tractor's IP failure symptoms? Southwest Metro fuel Richland Hills, Tx (817) 595-0855 or (817) 589-1703. He said the “cam” for the injector pump had been replaced and it was not “timed” correctly. It took me about 6 1/2 hours from start to finish but the first hour was cleaning. 00). Bled out canister and verified fuel is being pumped to the canister filter. KIOTI DAEDONG CS2610 (EU/AU) TRACTOR Service Repair Workshop Manual provides Jul 1, 2023 · The injectors are correct but i am having a problem with heat shields that goes at the tip of the injector and into the cylinder head. There are a few things Feb 15, 2012 · 23hp from the 233, 27hp from the 273 and 29hp from the 293; all from the exact same engine! Go figure! But, to start blindly messing with fuel pumps, pressures, etc. Thread Starter #6 . On the plus side, an owner with good mechanical skills could do the job himself (herself). I was able to find the pinions for sale online, or "sleeves" as they're listed, and had them on hand to replace the broken Aug 10, 2012 · I had it for 3-4 years with 300 to 400 hours on it and the injection pump went. It's about a 1999-2000 model and has a 3 cylinder diesel engine. The injection pump is often driven indirectly from the crankshaft by chains, gears, or a timing belt that also moves the camshaft. it has new air filter, fuel filter and o ring, fuel has been drained and replaced, with some 911 added, oil checked for moisture May 21, 2019 · I have a CK25 with 800 hours on the engine. See your owners manual for instructions on how to bleed the system. This information will be most useful if you respond only after your failure is completely resolved. They said it was because I was running pump diesel instead of off road. Fuel injector repair/replacement . Jun 27, 2023 · I have a 2006 ck20 that I bought not running. I'm not clear on exactly where this smoke is coming from but black smoke usually means partially-burned fuel, possibly from air starvation, possibly from poor fuel atomization by injectors. KiotiLK35 New member. But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. Check out the brochure in the link Jul 11, 2018 · This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG CS2610 (EU/AU) TRACTOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. Nov 22, 2013 · For tractors out of warranty, the only fix (according to Kioti) was to replace the entire injection pump, which cost about $1K-$2K just for the parts. Thread starter sherrym; Start date Jul 11, 2012; Prev. 5 hrs labor. The tractor (and pump) has 280hrs on it. Information for Kioti owners. Apr 26, 2021 · I see fuel coming out when the injectors are loosened. 87 fuse! A freaking fuse on a DIESEL INJECTOR PUMP. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. Inspect the fuel system to see if trapped air is the culprit. Most times at this point the tractor will start so tighten the injector lines down and go to Feb 12, 2024 · Injection timing can be adjusted by changing the position of the injection pump relative to the engine. It's a Bosch K mini pump. I. Nov 2, 2010 · The reason I'm asking this is I'm looking at Lk3054 and the previous owner sez the rpm's on this tractor went high and the only way they could shut it down was to cut off the fuel supply, don't know how long it ran like that, I'm getting it at good price but this last bit of info concerns me, there was a post on here from a couple years ago that someone had the same trouble, the tractor will Oct 14, 2016 · For the most part I really enjoy this tractor. I have no smoke when it cranks. By the way, i purchased my DK45s used with 529 hours on it and found out today from my Kioti dealer looking up the warranty work that it had to new FIP put on it at 186 hours. Based on posts on the owner-operator forum, this problem seems to effect 2005-2008 models. And my local pump rebuild shop, Diesel Sales and Service in Nashville have ordered parts for me to fix a pump. anyhow the tractor started skipping or starving for fuel when it got warm. 1; 2; 3; 4; 5 … I have a CK25 2006 Kioti with 214 hours on it when the fuel injector broke and when a local tractor repair place took it apart it had chipped teeth on the gear. I may not be bleeding the lines correctly and could use some help. What to Do if the Diesel Fuel Injector Pump Is Failing. They also said it Feb 5, 2020 · Looking through another thread about "5 extra HP" on an NX4510, I noticed the poster had a link for the Daedong/Kioti motors for 2015. Oil & Fuel dk45s injector pump problems at 500 hrs. 5 hp, used to put out 34hp in 2015. I may have had a different opinion had the injector pump been covered by the warranty though. PTO issues 2. Turn the engine over until fuel flows out to insure all the air is purged from that line, then tighten the nut an proceed to the next injector line. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Sep 23, 2012 · Oil & Fuel dk45s injector pump problems at 500 hrs. Oct 20, 2021 · Well I am replying to my own post as know one has responded to my request for help with my Kioti LB 1914 daedong tractor no start issue. Also The IP is pricey but you should be able to get Kioti to fix (assuming that's the problem) because it's a known material/design defect. The teeth are very shiny Mar 19, 2017 · inline filter, and drained fuel tank. The engine starts and runs perfectly. This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. Oct 5, 2003 · Yep, the injector pump is controlled by a computer and a fuse had blown. I bought a used Kioti LK3054 and have put a couple hours on it mowing a little and moving it around the farm. There have been some who have had injector pump problems but the engine reacted differently. Aug 5, 2023 · The priming pump is delivering fuel to the filter port, but is it possible that it's not delivering enough pressure to get that fuel in to the injection pump? Other than the no start, it hasn't displayed any symptoms that indicate any problems. The local Kioti dealer and the company would provide no help except trying to sell me a new pump for over a thousand dollrs. Pay attention to the parts running from the tank to the filter and finally to the injection pump. I called the dealer and they walked me through bleeding the fuel line at the filter, lifter pump, and injector return line. Even better, control sleeve replacement does not require special tools or re-calibration, if done right. May be a problem with the lift pump, but removing the supply line at the injection pump and checking flow will help eliminate any problem upstream. Feb 5, 2002 · Kubota had some 3PT problems, Kioti has injector pump and key switch issues. Not sure where to go from here Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. What affected the rating was an injector pump failure, ignition switch failure and a bucket that doesn't come back far enough. I was hoping someone els might have a 1995 year model LB 1914 Kioti tractor like mine and ran into the same conditions on a no start daedong deism engine that came with this tractor when it was first sold in North Carolina in 1995. Oct 8, 2013 · The next step after getting the fuel filter full and tightening the bleeders screw is the loosen the three injector lines on the injector pump. Mar 6, 2016 · Problem is that if you want a "bigger" tractor and consider more HP to be "bigger" then you are playing into Kioti's (and other manufacturers) marketing scams. You can probably check this theory by removing an injector, reconnecting it to the feed line, and see if it sprays anything when you crank the engine. Also, some owners were able to buy the same injection pump from Bobcat for slightly less money. Engine problems 5. , is very likely to swiftly cause $$ problems! Since I don't have any problem with my machine the way it is, why go messing around is my current thought. I couldn't shut it down or control the Jul 7, 2008 · I had to take my Kioti DK45 in for service in September because it quit running. After researching, I figured it was the fuel injection pump. It started Mar 6, 2015 · Back to the injection pump: Timing of the injector pump can't change dramatically, like all the sudden, unless something broke. Can't say how long the replacement solenoids, that were also faulty, were Nov 24, 2013 · Nov 25, 2013 / Kioti LK35 Injector Pump Solenoid Problem. injection pump gear or cam or injection pump plungers or rollers. Kioti isn't the only maker with recurring problems, but they're the only one with recurring injection pump failures. Expensive lesson, but better than an injector pump. OP . I'm guessing this was a bad batch of IP gears that had metalurgy or hardening problems. Apr 27, 2021 · Wouldnt restart. Fuel supply issues May 13, 2022 · Much more going on than the old 6610 with the Lucas or Simms injection pump. . Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. The guy I bought it from said it had been setting up because of a problem. I tried bleeding lines again but I have no fuel at the injector now. Will not buy another one because of it as well. Next turn the engine over in 3-5 second intervals until you see fuel coming out of the loose injector lines. If air is trapped inside, use a vacuum pump or an air compressor to pull it out. It runs smoother, quieter and has a bit more power too. If she doesn't start then you have another problem, not air in the lines. If you tractor has a lift pump that pumps the fuel to the injector pump, it often has a screen in it. I am a fairly decent mechanic but I am stumped. 2012 KENWORTH T800 Nov 9, 2011 · Fellow Kioti owners and operators. Nov 24, 2013 / Kioti LK35 Injector Pump Solenoid Problem #3. They removed a shim from the injection pump and it runs better than ever. Love the size and horsepower. The most common Kioti tractor problems are 1. Mar 12, 2013 · If all else fails, crack open each injector line right before it's injector one at a time. had lack of power. Does Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. Fired right up. Aug 29, 2012 · Kioti CK30 Injection Pump Failure. Once I got them cleaned up I could see they were gear teeth that had broken off. Before you tear into the actual IP, check the shutoff solenoid (and manual shutoff lever/linkages) to be sure that's not the problem. Jul 23, 2013 · I have read about problems with many of kioti's injection pumps, but I thought the 2008 and newer models were supposed to be "fixed" If I remember right it was something about a spring loaded plunger that would snap back too fast and break at the no 4 fuel outlet area (inside the pump). Other than that, hard to say what the problem is right off hand with the information you supplied. Taken hose off at fuel injector and when i run the pump, diesel flows. The failure reports I've seen seem to be about the 2006 time frame for engines with the new-style stop solenoid (bolted to front of engine vs connected to manual shutoff linkage on right side). $273. The entire Kioti NX line from 45hp to 60hp has exactly the same engine with different software programming. I spoke to the dealer who is a real stand up guy - one of the reasons I bought the Kioti in the first place. Jun 21, 2012 · Sounds like the injector pump (IP) rack is jammed in the off position but run the fuel-to-injector test again at max throttle to be sure. Nov 23, 2021 · The engine may misfire or fail to start altogether if the fuel injector pump isn’t working. A fuse!! A $273. Filled with fresh No 1 diesel. As recommended in the factory service manual I opened 2 nuts on the top of the fuel injector pump to bleed any air out up there. Oct 14, 2019 · Hello: New guy here looking for some help. My question is, is this a bad injector pump? Is is air locked? Why would it have run for several hours that day if the pump had air in it was air Oct 18, 2024 · It's gone now, replaced by a 3 foot length of welding filler rod attached to the injector pump fuel shut off lever. thanks Well my tractor was manufactured in 2010 and I purchased it in March 2011. Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant Nov 9, 2011 · When looking for more information on what local Diesel additive to buy I came across this post on an Australian Forum. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins Jun 11, 2007 · SOLD Kioti CK20 HST Purchased CK3510SE HST. Nov 11, 2014 · KyKub, I watched a retired diesel mechanic work on a BX22 injection pump which is the same type mentioned here. Found out that the Injector pump went out. I took it the pump out today and confirmed it was the gears/pinions with broken teeth. Feb 7, 2020 · hi all. Hydraulic issues 4. Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. Mar 6, 2015 / Yet another Kioti injector pump failure. I did replace the fuel pump last year and it may have just needed to be bled as I had to bleed the lines then too. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Feb 21, 2012 · I'm not familiar with that model but I see it is a 3 cyl, 20 hp Diesel and a gear/clutch transmission. Avail Warranty Service; If you are experiencing problems with your Kioti Mechron, it is important to take advantage of any warranty or service options available. not sure the year we can't find the manual, might be on id tag somewhere. e. Jan 31, 2024 · 4)Measure the time needed to decrease the initial pressure from 8532 psig to 7110 psig. I called Kioti because i knew that i wasnt the only one that had this problem. Kioti 2007 Dk45SE HST. The thread is pretty thorough and explained a lot. 1 month ago i had the same problemi got the rod unstuck and it started but ran bad. But neither fuel nor air is coming out of the top of the injector pump. Dealer replaced it under warranty. Oct 16, 2014 · There is no way to tell how serve this problem is. Several days ago I started it up and backed it out of the barn. Dealer picked it up Thursday and it was sitting in my driveway yesterday when I got home. I had to pay 1. I had the same problem last year when I replaced the fuel filter. I used the tractor Saturday morning for about 2 hours and went to put it in the garage, wouldnt start again. Jun 17, 2023 · I've had a runaway motor on my CK25 and out of commissioned it months ago. The 3A165 that is in the CK2610 now, although detuned to 24. So my rebuilt will be the second pump. I motored it over after putting new Mar 17, 2004 · Well my time was up yesterday my CK 30 injector pump went. Does Kioti really know they have a problem. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. May 6, 2018 · Here is the update. Multiple injection pump failures have been reported on this site so I'd like to start a survey to collect data on these costly and frustrating failures. I changed the oil, and when I removed the drain plug from the left side, 3 pieces of metal dropped out. Don't let any spray hit your skin! Here's photos of one that Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Oil & Fuel dk45s injector pump problems at 500 hrs. Kioti covered the cost of the pump (over $1000. Used Cylinder Head fits Kioti LK3054 E5900-03042 fits Daedong TD1400 ASAP Oct 15, 2012 / Kioti Injection Pump Failure Data. Transmission issues 3. 87 for a fuse and I'm actually happy about it because it could have been something serious and (more) expensive. The new heat shields from Kioti bought by dealer part number are too small and do not fit over the injector tip and are lose in the hole for the injector tip seat. For tractors out of warranty, the only fix (according to Kioti) was to replace the entire injection pump, which cost about $1K-$2K just for the parts. Removed fuel line from lift pump and got good fuel flow out of lift pump. Nov 9, 2011 · For those considering a Kioti tractor: Most owners are very satisfied with their tractors but be aware that several current owners have experienced injection pump failures. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. Under the injection pump is a cam shaft with timing marks on its gear that align with the mark on the pump drive gear. Use the Right Diesel Fuel Injector Pumps for Your Make and Model. K. Dec 5, 2013 · Three weeks ago while picking rocks with the 45, for no apparent reason, the engine started to race out of control. The timing of the pump determines when it will inject fuel into the cylinder as the piston reaches the before Aug 5, 2023 · I'm just trying to find any potential problems I'm missing that aren't a $1500 injection pump. , etc. Mar 7, 2016 · When you run a diesel out of fuel or change the fuel filter, or other wise open the fuel delivery system, you need to bleed the air out of the fuel delivery system. And I've never been crazy about these Bosch/Diesel Kiki pumps. I'd hate to think that it's a complete failure of the fuel injection pump. The pump is located on the 4myKIOTI. Jun 20, 2012 · btward: Your item #4 is the injection pump (IP) rack pin. Making your own Diesel Additive (and overpriced store options) Jul 11, 2012 · When you say recent batch of solenoids does that mean tractors manufactured in 2006? Did he say what range of years/models this involved. Oct 16, 2014 · But the one issue I have had is fuel leaks at the fuel injection pump. But everyone I have rebuilt have to be retimed due to small amounts of wear on all of the above items. If you notice one or more of these warning signs, you may have to replace your diesel fuel injector pumps. If you have been skeptical about what's in the additives then I thought this was well worth a read. Check that. xxhmc xkir epyenbyk clh nlg ihtb skruyup hrif qgntb vekb vijof xfwxx xmkqx mfgguvh ltiva