Mazak alarm troubleshooting codes If this is a fully Jan 20, 2003 · Both resolvers have been replaced with new units but I'm still getting the alarms. The alarm number is added to the Macro alarm variable #3000 to display it as alarm 3093. 1404 MEMORY PROTECT (DATA IN USE) Mazak System / Drive Alarms Error Codes List for MAZATROL MATRIX etc. The alarm will flash up and go away and the cutting begins. My QT150 turret working fine after some parts replacement, but after i try to set position and align the turret. These classes provide in-depth troubleshooting procedures not shown in this manual, that can be carried out only by qualified personnel. Any alarm code is output at occurrence of the corresponding alarm. I had try to troubleshoot according to the manual but still not working at all. If I slow the rapids down to 50%, I never get the alarm at all. Spindle rotation did not start when the spindle rotation start command was issued during automatic operation. The tailstock has moved during spindle rotat Apr 29, 2014 · So, I've started getting this alarm on most tools at the start of a cut. MAZATROL M32 controller pdf manual download. I already checked the batteries and found it's in good condition around 3. ©!Ô ¦æ –º{‰­µ7Ö±‰]²Ö2 BOH#…B=„Z¼23Mi, 4!³HÖ&™B…,|wÏLÕ¬¹* êîMÁÑ| €œé Ýí=Ü¿îý rG ô' FÆÅ ccCeq¯ì}öÌ Ï ~Hå ƒPþ úÖtÞí?âBD Please help me to resolve the problem where my vcn410A-II mazak cnc milling machine having alarm code no. EI AL. Cannot home x axis. Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. Jan/16/2024 Maintenance Recommendations for Fiber Lasers Dec 16, 2009 · I have began using the probe in my 510C II and 530 to set offsets and when I put the probe away and call a tool to touch off the Z I get a 128 alarm. Refer to the Mazak Manuals for detailed information on specific alarm codes; Identify the recommended troubleshooting steps and follow them carefully; Tip 2: Regular Maintenance. 13) cecurs if power is switched on after disconnection of all cables but the control circuit power supply cables. and keep on displaying alarm 272 turret index exceed time. Instruction Manual and User Guide for Mazak. I looked in the cabinet and the drive is flashing 65. Control is a T2, lathe is a QT-8 from 1986 Any Jan 10, 2009 · Mazak alarm 52 battery alarm will not reset after battery replacement Alarm (any of AL I I and AL. Apr 29, 2010 · So developing a troubleshooting plan should include identifying what is wrong first (the 217 alarm is a general overload alarm, from Mazak themselves) and then checking the possibilities in the system starting with the easiest and most likely to the more complicated and harder to check. I have it powered up and moving around, I can jog my spindle, but when I try to turn the spindle on or do anything involving the 'start' button in automatic mode (even with the door closed and interlock in place), I get an alarm 350 'Operating Switch Fault' which causes an E-stop condition. I understand you can't clear the alarm. Every time we turned just the controller on and off. Jul 18, 2015 · The webpage discusses troubleshooting a feedback system malfunction on a Mazak lathe with T-Plus controller, including issues with parameters and alarm codes. ‘This manual is provided as a quick reference to basic machine and CNC functions. UBG#¢²÷ÃT‘ž´Zª cwC¬ãz¾ÿÔ×|¾¶g\ôÇÜId' ÿúÚ’/Mɶ²ú8¢¼ÞMf‡ ‰5 p P27Éû7åû õ+ªW•×ÿÞ_Yír÷ YË æš 5ÀÖ´½h¸ çÞûÞΧÜø™Y ‘YUŠ- ‚'¢J îƒü™•Uê. If the alarm is not cleared, contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses. E9 ALEA CNI (Note 2) Alarm code Name Alarm deactivation OFF. The alarms are both x and z but not at the same time I ran a program 10 times back to back no problems, then I go to set a drill offset and pow. Manual jog using the buttons does not work, it must be done with with jog wheel on the pendant, but the main controller. It's not stopping the machine from running, and you don't even see a hesitation. Read this Alarm List and the Operating Manual carefully in order to make the best use of the Jan 12, 2012 · After checking transformer taps, and getting the phasing correct, I get alarm 25 main power supply malf on the screen. it just stop rotating. Any idea where to look would be great. This alarm is raised if the probe did not trigger during the move within the the over-travel distance of the probe, confirmed by the fact that pulling the tool out by 1. Mazak Alarm 264 THERMAL TRIP X5 (SINGLE BLOCK) View and Download Mazak MAZATROL M32 service engineer's manual online. The book says power supply detected surge errors. I saw the machine working before I bought it, everything worked. Mazak Alarm 361 TAIL ALARM Description The tailstock amplifier has detected an overload or too great an error. Turn power off and then back on. the same two codes 21 and 204. Perform routine maintenance on your Mazak machine to prevent alarm occurrences Jan 16, 2024 · Mazak's Tech Tips are here to help laser-cutting customers with quick reference sheets on ways to maximize laser performance. Sep 6, 2021 · From what I can find, it's the battery that is low. Tool changer is in proper position. The drive flashed code 10. If you've tried that and it does not work, I'm sorry. We looked in the Mitsubishi troubleshooting guide and checked the main input voltage check for the +5v signal on the sw board in spindle controller and got 5. In the normal status, the signals available before alarm code setting (CN1B-19, CN1A-18, CN1A-19) are output. Mazak System/Drive Mazak G Codes G Code Function G00 Positioning If an alarm message is displayed in the alarm display section of the screen, call the DIAGNOSIS (ALARM) display to make sure of the type of the alarm. This link will go to a . I have done alot of reading on this forum and the info is invaluable. The 264 alarm sounds familiar to that one. If too loose, they will bind up on the sprockets and trip the overload. Y and Z axis home out with no problem as well as the 4th axis on pallet number 2. E6 AL. May 2, 2023 · Troubleshooting Tips for Mazatrol 640M Alarms Tip 1: Consult the Mazak Manuals. After its cause has been removed, the alarm can be deactivated in any of the methods marked in the alarm deactivation column. Display AL 10 AL15 ALIG AL 17 ALIA AL. When I looked at the alarm history, it also had a 204 spindle controller malf. Sounds like the chip conveyor belt needs to be tightened up. 51 AL52 88888 AL. My machine will still let me move even with an active alarm as long as I'm using the pendant and I'm in manual jog mode. Center drill, end mill, drill. It seems to only happen when the machine is idle or when I'm jogging. Anyone who know how to fix this problem please help. SYSTEM ALARM. We have 74 Mazak manuals for free PDF download. 10: Detector Malfunction. Then refer to this Alarm List to locate and eliminate the cause of the alarm. Contact the nearest Mazak service center or the national training center for additional information. Apr 20, 2015 · Before it stared giving us the 21 insufficient voltage steady. Trouble has occurred in the hardware. Z will not move manually at Mar 2, 2023 · The codes displayed are: - 265 How to install the app on iOS Follow along with the video below to see how to install our site as a web app on your home screen. Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION. Nov 2, 2018 · Hi Guys, firstly id like to introduce myself as this is the first time posting on here. 8v. Air connected, everything works. Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. Change the manual feedrate to a value greater than 0. 5mm resolved the issue. If this alarm message is displayed when the manual feedrate is not 0, check the signal line for a short-circuit. appreciate yours Mazak Alarm 267 BALL SCREW X44C LUBRICATION ALARM Description The pressure switch (SP7) for ball screw and C-axis gear lubrication does not turn on or off within a fixed time…. E9) have no alarm codes. 02 ALAG AL. But I never had that problem myself so not sure. E3 ALE5 AL. a2 AL 25 AL 27 AL45 ALAG AL 50 AL. 6Volt. Dec 28, 2012 · I get a "128 outside interlock axis" ALARM. How do I overcome this? Sometimes it will move manually in X or Y but only in 1 direction. 90 to AL. For other Mazak alarm lists visit following pages. This alarm can be caused by the following: 1. We just acquired a Mazak QT250-HP with the Mazatrol 640-T. Also, anytime you hit the e-stop, you will need to manually extend and retract the tailstock quill. So i finally took the plunge and bought a mazak 200y integrex with a 640mt controller 1998 we got it in the shop last week and have Go to control and hit reset to clear alarm. 20 AL24 AL 25 AL. pdf that shows someone that had the alarm on an Integrex type machine, and they apparently changed the batteries to resolve the issue. What Are Mazak CNC Alarms? Mazak CNC alarms are error messages generated by the control system to notify operators of machine malfunctions or programming errors. Interaxis override. This article provides an in-depth guide to Mazak CNC alarms, their meanings, common causes, and troubleshooting steps. 26 SPINDLE SAFE OPER. Warnings (AL. I have no alarms. . Check and remedy After turning NC power off, turn the main circuit breaker off and then turn it back on. 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